NC Partnering Newsletter 10/2017
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NC PartneringShaping the Biofuture

Renaissance in
Finnish forest industry investments

Our readers will be well aware that many new projects have been announced in recent years, and it may seem that Finland is over represented in bioeconomy ventures. In this month’s Newsletter, Professor Olli Dahl presents a list of all the main investments and their products, and considers whether the country’s forest resources can cope with so much new potential capacity in the forest industry sector.

Like other countries in the western hemisphere, Finland faced recession and an ensuing drought in forest related investments in the early 2000’s. For decades Finland had favoured high investment rates in forest based investments, but as paper consumption started to decline and other regions emerge (like Latin America and China) the tendency was to close operations down rather than construct new ones.
 
Are we now however looking at a renaissance in Finish forest related investments? During the past three years there have been interesting evolving stories not only by existing players but new ventures run by new companies. Such start-ups are totally new phenomena in this field. The following is an overview of investments, planned as well as decided, in Finland
 
What kind of investments are planned and what are the products? The traditional players seem to be investing in capacity increases in existing mills, the Äänekoski bioproducts mill being the exception. A new pulp production line, although not a greenfield mill as such (it replaces an old pulp mill with something three times bigger), with fairly traditional products. In Table 1 below, all significant projects in the current Finnish pipeline are outlined.


Table 1. Finland’s new and pending forest related projects:
Planned investments, capacity increase projects and their main product portfolios.

 

Investor

Location, see Figure 1.

Year / investment type

Products and annual capacities

Need of forests resources annually

Metsä-Fibre Ltd

Äänekoski

2017/ Bioproduct mill*

1.3 Mton Total
0.8 Mton NBSK
0.5 Mton BHKP  
(+770 kton)

6.5 Mm3 Total
4.4 Mm3 SW
2.1 Mm3 HW
+ 4.3 Mm3

UPM-Kymmene Ltd.

Kouvola

2017 Kraft Pulp Mill

0.87 Mton (+170 kton)

+ 0.8 Mm3

Stora-Enso Ltd

Imatra / Uimaharju

2019 MCF process / 2019 Kraft Pulp mill

MFC / dissolving pulp 430 kton

No effects

Boreal Bioref Ltd

Kemijärvi

2020 / Biorefinery

NBSK 250 kton, dissolving pulp 169 kton and AaltoCell™ 37.5 kton

SW + 2.9 Mm3

KaiCell Fibers Ltd.

Paltamo

2021 / Biorefinery

NBSK 435 kton and Arbron™ 100 ktons

SW + 2.5 Mm3

FinnPulp Ltd.

Kuopio

2021 / Kraft Pulp mill

NBSK 1.2 Mtons

SW + 6.7 Mm3

Kaidi Ltd.

Kemi

2021 / Biorefinery

Biodiesel 140 kton andbio-gasoline 60 kton

SW + 2.0 Mm3

NEB Ltd.

Kajaani

2017 / Biorefinery

Bioethanol 10 MLitre

Saw dust

SEB Ltd.

Kouvola

2019 / Biorefinery

Bioethanol ≈ 90 MLitre

Local straw

*Startup August 2017, MFC (Micro Fibrillated Cellulose), AaltoCell™ (various grades of microcrystalline cellulose), Arbron™ (intermediate product for viscose production), SW (softwood), HW (hardwood), NBSK (Northern Bleached Softwood Kraft), BHKP (Bleached Hardwood Kraft Pulp)

 

Does Finland have enough forest
for the new investments?


As illustrated in the map below (Fig.1), three planned greenfield investments are located in areas without existing biorefineries, while the rest must compete for raw material with existing players.
 
As seen in Table 1, most investments will utilise northern pine. Entirely new fiber products will be produced in Imatra (MCF), Kemijärvi (AaltoCell™) and Paltamo (Arbron™). Biofuels are planned for three sites: Kajaani, Kouvola and Kemi. NEB Ltd. will use sawdust and SEB local straw as a raw material, thus avoiding having to compete with others for raw material. However, Kaidi’s biorefinery intended for Kemi would be surrounded by quite a number of wood processing mills and plants, and it seems the plans call for maximum use of forest residuals and woodchips to keep sourcing costs down. Total increase of annual wood consumption due to new investment seems to be about 20 million cubic metres in Finland.
 
According to LUKE (Finnish Natural Resources Institute), the annual growth of trees in Finland exceeds the volume of felling and natural loss by over 20 million cubic metres. The age profile of our forests is developing in a manner that makes for an annual sustainable harvesting in excess of 80 million cubic metres of stem wood in the next few decades, whereas the number in recent years have been in the 60 – 65 million cubic metre range.  In a nutshell: Finland’s sustainable annual forest growth can sustain all the pending projects, but regional competition may cause cost pressure for some players.
Finland map
Figure 1. Paper-, paperboard-, pulp mills and new investments in Finland. SOURCE: Original figures by Finnish Forest Industries Federation. New investments (orange ball shape) have been added later.
 


Effects of new investments
Finland’s foreign trade


A complicate issue. It can be roughly estimates using the conservative price of chemical pulp (NBSK, BHKP, MCC and dissolving pulp) at about 500 €/ton. If all new pulp capacity is exported, we get the following estimation (3431.5 kton x 500 €) or about 1.7 billion euros per year. If all biofuels were to be sold abroad (price 1.6 €/litre) the effect is an additional 0.5 billion euros per year. Thus all the planned investments combined would generate foreign trade of about 2.2 billion euros annually.


Olli DahlOlli Dahl is professor of environmental technology at
Aalto University, and takes a comprehensive view of biomass related matters.

Third time lucky 


The old saying seems appropriate to describe the process shaping policy on Finnish forest usage in. The EU Comission is in the process of drafting its resolution on land use rights (LULUCF), and the final version is expected to be issued by the end of the year. 

This is a special year for Finland, as the nation celebrates 100 years of independence. Finnish affluence is deeply rooted in forest-based industries, which have contributed very significantly to the country's economy throughout its history. Even today, three out of the five top export revenue earners are products based on wood. Forests growth is stronger and healthier than ever. In the last three decades forest growth has actually doubled, with the consequence that currently only 60% of annual growth is harvested. In neighbouring Sweden, the corresponding figure is almost 80%. 

Forestry is indeed like tending a garden  - the more your foster it, the more it gives back! And sustained growth captures more carbon from the air. The carbon cycle of forests is an integral part of nature’s of big cycle. Only when carbon is released from beneath the earth's surface will it contribute to CO2-emissions. Therefore sensible industrial wood usage benefits our planet!

 

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